统计 - 过程西格玛
可以使用以下四个步骤定义过程σ:
测量机会,
测量缺陷,
计算产量,
查找过程西格玛。
使用公式
$ {DPMO = \\ frac {Total \\ defect} {Total \\ Opportunities} \\ times 1000000} $
$ {Defect(\\%)= \\ frac {Total \\ defect} {Total \\ Opportunities} \\ times 100} $
$ {Yield(\\%)= 100 - Defect(\\%)} $
$ {Process Sigma = 0.8406+ \\ sqrt {29.37} -2.221 \\ times(log(DPMO))} $
其中 -
$ {Opportunities} $ =客户可注意到的最低缺陷。
$ {DPMO} $ =每百万机会的缺陷。
例子
问题陈述:
在设备组织硬板生产是10000和缺陷是5.发现过程西格玛。
解决方案:
给定:机会= 10000和缺陷= 5.替换配方中给定的质量,
Step 1: Compute DPMO
$ {DPMO = \frac{Total\ defect}{Total\ Opportunities} \times 1000000 \\[7pt]
\, = (10000/5) \times 1000000 , \\[7pt]
\, = 500}$
Step 2: Compute Defect(%)
$ {Defect (\%) = \frac{Total\ defect}{Total\ Opportunities} \times 100 \\[7pt]
\, = \frac{10000}{5} \times 100 , \\[7pt]
\, = 0.05}$
Step 3: Compute Yield(%)
$ {Yield (\%) = 100 - Defect (\%) \\[7pt]
\, = 100 - 0.05 , \\[7pt]
\, = 99.95}$
Step 3: Compute Process Sigma
$ {Process Sigma = 0.8406+\sqrt{29.37}-2.221 \times (log (DPMO)) \\[7pt]
\, = 0.8406 + \sqrt {29.37} - 2.221 \times (log (DPMO)) , \\[7pt]
\, = 0.8406+\sqrt(29.37) - 2.221*(log (500)) , \\[7pt]
\, = 4.79 }$